Prussian blue analogues derived iron-cobalt alloy embedded in nitrogen-doped porous carbon nanofibers for efficient oxygen reduction reaction in both alkaline and acidic solutions.

Exploring highly active, inexpensive and robust electrocatalysts for oxygen reduction reaction (ORR) is of great significance as a competitive alternative to noble metal-based catalysts in energy conversion and storage devices. In the present study, we design a novel ORR electrocatalyst of iron-cobalt (FeCo) alloy nanoparticles embedded on N-doped porous carbon nanofibers (FeCo@PCNF-T) by electrospinning of [Polyacrylonitrile (PAN)/Prussian blue analogues/CaCO3] and post-calcination treatment. The obtained catalysts with bimetallic active sites show unique three-dimensional (3D) hierarchical meso/macropores structures. FeCo alloy nanoparticles are encapsulated into graphitic carbon that can increase stability and provide additional catalytic active sites. Under the optimized condition, FeCo@PCNF-800 displays excellent ORR electrocatalytic activity in alkaline solutions, with a more positive half-wave potential (E1/2 of 0.854 V vs RHE) and larger limited-diffusion current density (j of 6.012 mA cm-2) than those of 20 wt% Pt/C (E1/2 of 0.849 V and j of 5.710 mA cm-2). In addition, FeCo@PCNF-800 also exhibits comparable ORR electrocatalytic activity in acidic solutions to those of 20 wt% Pt/C with onset potential and half-wave potential as more positive as 0.843 V vs RHE and 0.739 V vs RHE, respectively. Moreover, FeCo@PCNF-800 exhibits excellent tolerance towards methanol, stability and a four-electron pathway in both basic and acidic solutions. The excellent ORR electrocatalytic activity performance of FeCo@PCNF-800 is attributed to the synergistic effect of the FeCo alloy nanoparticles and N-doped porous carbon nanofibers. The synergistic effect can improve the mass and charge transport capability and increase active sites of FeCo-N-C. Furthermore, this work offers a new insight for the reasonable design and development of efficient non-noble metal electrocatalysts for challenging electrochemical energy-related technologies.